Copper, brass and bronze alloys are non-ferrous
metals with excellent electrical and thermal conductivity as well as
good corrosion resistance, ductility and strength. Pure copper (Cu) is
an unalloyed metallic element. Low alloy copper contains very small
amounts of alloying elements such as aluminum and titanium. Brass,
bronze, leaded brass, nickel silver, copper nickel, aluminum bronze, tin
bronze and silicon bronze are examples of copper alloy.
Many copper, brass and bronze alloy are hardened or strengthened with
cold working processes, solution treating, precipitation hardening, or
spinodal decomposition. These materials are easy to fabricate and
available in a variety of finished, semi-finished, and hollow stock
shapes. Examples include anodes, billets, blooms, coils, flats, foils,
ingots, nuggets, plates, powders, sheets, shims, slabs, strips, and
wires. Square, rectangular, hexagonal, spherical and tubular products
are also available. Important specifications for copper, brass and
bronze alloy include outside width or outer diameter (OD), overlength,
overall thickness and inner diameter (ID).
There are two basic types of copper, brass and bronze alloys: cast
alloys and wrought alloys. Cast alloys are melted and then cast
continuously, centrifugally, or statically into a mold. Wrought alloys
are deformed mechanically during manufacturing in rolling, extrusion, or
forging processes. Copper, brass and bronze alloys can also be
fabricated through the pressing and sintering of copper powders. Often,
materials such as lead, tellurium or other additives are used to improve
chip breaking, which imparts free machining characteristics. Composite
or reinforced materials with a matrix or continuous phase are also
available. Typically, these products are reinforced with a secondary
component in particulate, chopped fiber, continuous filament or fabric
form.

Selecting copper, brass and bronze alloy requires an analysis of
material grades and specifications. The Copper Development Association
(CDA) defines compositional standards that adhere to the unified
numbering system (UNS) for alloys. UNS was established in conjunction
with the American Society for Testing and Materials (ASTM) the Society
of Automotive Engineers (SAE), and several metal trade associations and
societies. Other organizations that define specifications for copper,
brass and bronze alloy include the Alloy Casting Institute (ACI), the
Investment Casting Institute ICI), and the American Die Casting
Institute (ADCI).

Materials
that are manufactured in accordance with U.S. military specifications
(MIL-SPEC) receive a QQ or QQS designation. Metal and metal alloys that
are suitable for aerospace applications meet criteria in the SAE's
aerospace material specification (AMS). In Europe, common EuroNorm (EN)
specifications have superseded several older, national systems with
lettered designations such as BS, DIN, NS and SS.


Architectural
and building materials

Automotive
parts

Consumer,
recreational and household products

Tubes,
pipes, and fittings

Food
processing; energy and gas transport

Welding
and thermal processing equipment
Pure copper and high copper alloy are used widely in electrical power,
current carrying, electronics and telecommunications applications. They
are also used in heat sinks, radiators, chillers, chill rolls, crucibles
and other heat transfer or cooling applications. Copper alloy such as
brass and bronze are used in structural components such as bearings,
fittings, and wear plates.